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NSF
All Categories > High Voltage Connectors > HVL Series Electrical Connectors > Item # 10546-XX  

Item # 10546-XX, Style 3, Straight HVL Double Ended Plug Assembly

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Connectronics High Voltage Lead Assemblies (HVL) are small in size and lightweight, but are still able to provide extreme reliability and peak performance. They are manufactured to specific needs at any desired length. All HVL plug assemblies utilize silicone insulated wire and can be provided with metallic shields to reduce RF noise. To guard against severe abrasion damage, leads can have the added protection of an outer Nomex or glass braided jacket.




Specifications  · Applications

Specifications

HVL (Style/Series)
1

Style
3

Direct Current (DC) Operating Voltage Rating
20 kV

Direct Current (DC) Dielectric Withstanding Voltage (DWV) Rating
25 kV

Nominal Wire Diameter
0.27 in

Socket Contacts Material
Per MIL-C-39029

Plug Body Material
Molded Silicone per ZZ-R-765. Color-Red Iron Oxide

Wire/Cable Material
Wire:Silver or Tin Plated Stranded Conductor, Silicone Insulated. Standard Color-White. For other colors contact Connectronics

Coupling Nut Thread Size
0.5000-20

Diameter "A"
0.300 in

Dimension "B"
0.88 in

Dimension "C"
0.50 in

Diameter "D"
0.62 in

Storage Temperature
-60 to +160 ºC

Humidity
103-B of MIL-STD-202 Condition B

Salt Spray
101 of MIL-STD-202 Condition B

Moisture Resistance
106-D of MIL-STD-202

Mechanical Vibration
Per Method 201-A of MIL-STD-202

Mechanical Shock
Per Method 213-B of MIL-STD-202, Condition K

Other Material
Coupling Nut:Molded Thermoplastic per MIL-M-14, Standard Color-Black. For other available colors, contact Connectronics
Positive Stop:Molded Thermoplastic per MIL-M-14. Color-Black
O-Ring:Silicone, meets AMS-3304
  • Plug Body:Molded Silicone per ZZ-R-765. Color-Red Iron Oxide
  • Coupling Nut:Molded Thermoplastic per MIL-M-14, Standard Color-Black. For other available colors, contact Connectronics
  • Receptacle Body:Molded Epoxy per MIL-M-14. Color-Black
  • Positive Stop:Molded Thermoplastic per MIL-M-14. Color-Black
  • O-Ring:Silicone, meets AMS-3304

Electrical Test Conditions
  • Insulation Resistance Test: Per MIL-STD-202, Method 302
  • Dielectric Withstanding Voltage (DWV): Voltages shown in p/n chart. DWV test conducted at 70,000 Ft., -55ºC to +125ºC for qualification only.

Features
  • Field or Factory Assembled
  • Space Saving
  • Fast Connect and Disconnect
  • Positive Mating
  • Vibration and Shock Resistant
  • 10 Amps Current Capacity
  • Reliable Performance
  • Radiation Resistant
  • Materials Conform to Military Specifications
  • Threaded Coupling
  • 10 thru 50 KVDC Operating Voltage, to 70,000 ft. altitude
  • Corona Resistant
  • Designs Qualified on Numerous Military Programs


Applications
Connectronics High Voltage Lead Assemblies (HVL) were designed and are manufactured for high reliability and economical use in CRT/Displays, ECM Equipment, Medical, Power Supplies, Radar, and Lasers. They are equally applicable to low-temperature, low- altitude, high-voltage devices. Many other combinations are available as complete cable assemblies, including shielded assemblies with mating receptacles utilizing metal shells to ensure 100% shielding effectiveness. Contact Connectronics for your unique design requirements. Let us design and manufacture what you need. For applications where maximum fluid resistance is required, fluoro-silicone molded noses are available. Additionally, metallic shields can be added to any cable assembly to reduce RF noise. consult factory for additional information.
Standard coupling nut color is black - red and green are also available - consult factory for additional information. "L" length dimensions are manufactured to specific needs at any desired length. Consult factory for additional information.
Plug assemblies and receptacles shown are commonly used connectors. Many variations of these products are available as well as custom designs. Consult Connectronics for information on connectors for applications not satisfied by components listed.



 DOWNLOADS 

Brochure for HVL Series Electrical Connectors
(PDF, 730KB)

Current Carrying Capacity Chart
(PDF, 46KB)

HVL Plug Assemblies
(JPG, 66KB)


 
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